PDC钻头研究现状与发展趋势

doi:10.3981/j.issn.2097-0781.2023.02.013

前瞻科技 ›› 2023, Vol. 2 ›› Issue (2): 168-178.DOI: 10.3981/j.issn.2097-0781.2023.02.013

• 综述与述评 • 上一篇

PDC钻头研究现状与发展趋势

刘维(), 高德利^†()

中国石油大学（北京）石油工程教育部重点实验室，北京 102249

收稿日期:2023-04-10 修回日期:2023-05-10 出版日期:2023-06-20 发布日期:2023-06-28
通讯作者: ^†
作者简介:刘维，博士，教授。主要从事PDC钻头、超硬材料、钻井提速等方面的科学研究与实践。电子信箱：wei.liu@cup.edu.cn。
高德利，博士，教授，中国科学院院士，油气钻探与开采专家。中国石油大学（北京）石油与天然气工程国家重点学科负责人、石油工程教育部重点实验室主任、校学术委员会主任等。长期从事油气工程领域的教学与科研工作。获国家技术发明奖二等奖1项，国家科学技术进步奖二等奖3项，以及北京市科学技术奖一等奖2项等。出版专著6部，独立或合作发表期刊论文600多篇（SCI收录190余篇）。授权发明专利80余件，登记软件著作权20多项。电子信箱：gaodeli@cup.edu.cn。
基金资助:
国家自然科学基金重点项目(52234002);国家自然科学基金创新研究群体项目(51821092);北京市自然科学基金面上项目(2232060)

Research Status and Development Trends of Polycrystalline Diamond Compact Bits

LIU Wei(), GAO Deli^†()

MOE Key Laboratory of Petroleum Engineering, China University of Petroleum (Beijing), Beijing 102249, China

Received:2023-04-10 Revised:2023-05-10 Online:2023-06-20 Published:2023-06-28
Contact: ^†

摘要/Abstract

摘要：

经过50多年的高速发展，聚晶金刚石复合片（Polycrystalline Diamond Compact, PDC）钻头的设计制造技术日臻成熟，现已成为全球油气钻探工程不可或缺的核心破岩工具。当前，中国油气勘探开发正加快向纵深发展，岩石致密难钻已成为深层超深层钻井工程面临的最大挑战之一，对长寿命高效破岩PDC钻头的依赖程度日益上升。但是，国内外PDC钻头技术的发展速度已经趋缓，似乎进入了“瓶颈”阶段，尚未出现颠覆性技术创新。国内外现有钻头产品还无法满足万米深地的钻进需求，亟需研发高效破岩新材料新技术。文章重点梳理了PDC钻头设计制造关键技术的研究现状，归纳了国产钻头存在的短板问题，分析了未来发展趋势，并提出了相应建议。

关键词: PDC钻头, 聚晶金刚石复合片, 异形齿, 钻头复合构型设计, 新一代超硬破岩材料

Abstract:

After more than five decades of rapid development, the design and manufacturing technologies of polycrystalline diamond compact (PDC) bits have become mature, and they have become dominant tools for rock cutting in global oil and gas drilling engineering. Currently, oil and gas exploration and development have accelerated in China, and difficult tight rock drilling has become one of the biggest challenges faced by deep and ultra-deep drilling engineering. The dependence on PDC bits featuring long service life and efficient rock cutting is increasing day by day. However, the development of PDC bit technologies in China and abroad has slowed down and seems to have reached a bottleneck stage, without any disruptive technological innovation. The existing bit products in China and abroad fail to meet the drilling needs of depths of more than ten thousand meters, so it is urgent to develop new materials and technologies for efficient rock cutting. This article sorts out the research status of key design and manufacturing technologies of PDC bits, summarizes the drawbacks of bits made in China, outlines future development trends, and proposes corresponding suggestions.

Key words: PDC bit, polycrystalline diamond compact, heterodont teeth, bit design with composite architecture, next-generation super-hard materials for rock cutting

刘维, 高德利. PDC钻头研究现状与发展趋势[J]. 前瞻科技, 2023, 2(2): 168-178.

LIU Wei, GAO Deli. Research Status and Development Trends of Polycrystalline Diamond Compact Bits[J]. Science and Technology Foresight, 2023, 2(2): 168-178.

图/表 10

图1 PDC齿的典型横截面

图2 脱钴对聚晶金刚石热稳定性的影响

图3 平面圆形齿以及国外公司设计的经典异形齿

图4 PDC胎体钻头的生产流程

图5 PDC钻头的主要原材料

图6 PDC钻头外观结构

图7 国民油井华高公司FuseTekTM钻头草绿色和绿色代表孕镶金刚石胎体。

图8 贝克休斯公司KymeraTM复合钻头

图9 国民油井华高公司PhoenixTM钻头

图10 史密斯公司为硬地层设计的异形齿复合钻头

参考文献 27

[1]	Scott D E. The history and impact of synthetic diamond cutters and diamond enhanced inserts on the oil and gas industry[J]. Industrial Diamond Review, 2006, 66(1): 48-55.
[2]	Hall D R. Composite polycrystalline diamond compact: US4604106[P]. 1986-08-05.
[3]	Miess D, Rai G. Fracture toughness and thermal resistance of polycrystalline diamond compacts[J]. Materials Science and Engineering: A, 1996, 209(1-2): 270-276. DOI URL
[4]	Kanyanta V, Dormer A, Murphy N, et al. Impact fatigue fracture of polycrystalline diamond compact (PDC) cutters and the effect of microstructure[J]. International Journal of Refractory Metals and Hard Materials, 2014, 46: 145-151. DOI URL
[5]	Bertagnolli K, Vale R. Understanding and controlling residual stresses in thick polycrystalline diamond cutters for enhanced durability[J]. Finer Points, 2000, 12(1): 20.
[6]	Griffin N D, Hughes P R. High volume density polycrystalline diamond with working surfaces depleted of catalyzing material: US20050115744[P]. 2005-06-02.
[7]	Zhan G D, Patin A, Pillai R, et al. In-situ analysis of the microscopic thermal fracture behavior of PDC cutters using environmental scanning electron microscope[C]// IADC/SPE Drilling Conference and Exhibition. Richardson: SPE, 2014: SPE-168004-MS.
[8]	Plemons B, Douglas C, Shen Y, et al. New cutter technology for faster drilling in hard/abrasive formations[C]// Proceedings of the International Oil and Gas Conference and Exhibition in China. Richardson: SPE, 2010: SPE-132143-MS.
[9]	Fang Z Z, Griffo A, White B, et al. Fracture resistant super hard materials and hardmetals composite with functionally designed microstructure[J]. International Journal of Refractory Metals and Hard Materials, 2001, 19(4-6): 453-459. DOI URL
[10]	Belnap D, Griffo A. Homogeneous and structured PCD/WC-Co materials for drilling[J]. Diamond and Related Materials, 2004, 13(10): 1914-1922. DOI URL
[11]	Li Q, Zhan G D, Li D, et al. Ultrastrong catalyst-free polycrystalline diamond[J]. Scientific Reports, 2020, doi: 10.1038/s41598-020-79167-4. DOI
[12]	Bertagnolli K E, Miess D P, Qian J, et al. Polycrystalline diamond compacts: US9932274[P]. 2018-04-03.
[13]	Sneddon M V, Hall D R. Recent advances in polycrystalline diamond (PCD) technology open new frontiers in drilling[C]// Proceedings of the SPE Annual Technical Conference and Exhibition. Richardson: SPE, 1987: SPE-17007-MS.
[14]	Durrand C J, Skeem M R, Crockett R B, et al. Super-hard, thick, shaped PDC cutters for hard rock drilling: Development and test results[C]// Proceedings of the Thirty-Fifth Workshop on Geothermal Reservoir Engineering Stanford University. Stanford: Standford University, 2010: SGP-TR-188.
[15]	Crane D, Zhang Y, Douglas C, et al. Innovative PDC cutter with elongated ridge combines shear and crush action to improve PDC bit performance[C]// Proceedings of the SPE Middle East Oil & Gas Show and Conference. Richardson: SPE, 2017: SPE-183984-MS.
[16]	彭齐, 周英操, 周波, 等. 凸脊型非平面齿PDC钻头的研制与现场试验[J]. 石油钻探技术, 2020, 48(2): 49-55.
[17]	赵东鹏, 马姗姗, 牛同健, 等. 石油钻探用非平面聚晶金刚石复合片的开发[J]. 金刚石与磨料磨具工程, 2017, 37(6): 49-52.
[18]	Mardiana R Y, Pasaribu S. The effects of PDC cutter geometries to the drilling dynamics in various geothermal rocks: A comprehensive study using advanced drilling dynamics simulation[C]// IOP Conference Series: Earth and Environmental Science. Bristol: IOP Publishing, 2022, 1014(1), doi: 10.1088/1755-1315/1014/1/012006. DOI
[19]	Russell S C, Duffy S, Matthews O. Shaped cutter performance optimization through advanced drilling simulations[C]// Proceedings of the IADC/SPE International Drilling Conference and Exhibition. Richardson: SPE, 2022: SPE-208681-MS.
[20]	Shamea N, Suleiman A, Bailey M J, et al. Demonstrating reliability, improved efficiency and robustness whilst deploying novel shaped PDC cutter geometries[C]// Proceedings of the Abu Dhabi International Petroleum Exhibition & Conference. Richardson: SPE, 2020: SPE-202929-MS.
[21]	El Oufy M, Ragheb A, Sherif M, et al. Novel slim-matrix PDC construction boosts drilling efficiency: A field study[C]// Proceedings of the SPE Kingdom of Saudi Arabia Annual Technical Symposium and Exhibition. Richardson: SPE, 2016: SPE-182737-MS.
[22]	Nicholl D, Garcia A, Barocio H, et al. New hybrid bit exceeds expectations in challenging application in Tarim field, China[C]// Proceedings of the International Petroleum Technology Conference. Dhahran: IPTC, 2013: IPTC-16622-MS.
[23]	Bone K, Kerimofski R, Gauld J. Large diameter hybrid bit with sharp and dense inserts drills hard carbonate formations with exceptional ROP[C]// Proceedings of the Offshore Technology Conference Asia. Houston: OTC, 2018: OTC-28491-MS.
[24]	McLennan J, Nash G, Moore J, et al. Utah FORGE:Well 16A(78)-32 drilling data[R/OL]. Utah: Energy and Geoscience Institute at the University of Utah, 2021[2023-04-10]. https://gdr.openei.org/submissions/1283.
[25]	Lomov A, James B, Konysbekuly G, et al. The combination of ridge and conical elements is a new approach for drilling out hard carbonates and sandstones without drop in ROP[C]// Proceedings of the SPE Russian Petroleum Technology Conference. Richardson: SPE, 2018: SPE-191522-18RPTC-MS.
[26]	SLB. Aegis 3D-printed armor[EB/OL]. (2019-09-30)[2023-04-22]. https://www.slb.com/drilling/bottomhole-assemblies/drill-bits/pdc-bits/aegis-3d-printed-armor.
[27]	Dupriest F, Noynaert S. Drilling practices and workflows for geothermal operations[C]// Proceedings of the IADC/SPE International Drilling Conference and Exhibition. Richardson: SPE, 2022: SPE-208798-MS.

PDC钻头研究现状与发展趋势

Research Status and Development Trends of Polycrystalline Diamond Compact Bits

RichHTML

PDF

可视化

摘要/Abstract

引用本文

使用本文

图/表 10

参考文献 27

相关文章 0

编辑推荐

Metrics

访问统计

友情链接

联系我们

官方微信公众号